Difference between revisions of "Techniques"

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== Circuit board techniques ==
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There are a wide variety of techniques used in electronics.
  
[http://www.veys.com/index.php/Making_Home-Made_Printed_Circuit_Boards Toner transfer], Press-and-Peel(tm), photoresist, Sharpie, nail polish.
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== Circuit Design ==
 +
* [[Basic Circuit Building Blocks]]
  
[http://www.k9spud.com/wiki/PCB:Etchants Ferric Chloride vs. Ammonium Persulfate] and other etching chemicals.
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== Prototyping ==
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Prototyping circuitboards:
  
How to dispose of etchant.
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* [[Solderless protoboard]]
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* [[Point-to-point]] ([http://en.wikipedia.org/wiki/Point-to-point_construction Wikipedia:Point-to-point construction])
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* [[Wirewrap]] ([http://en.wikipedia.org/wiki/Wire_wrap Wikipedia:Wire Wrap])
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* [[Dead bug style]]
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* [[Manhattan style]]
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* Board-less construction, not sure there is a name for it, can be very cool see: http://runawaybrainz.blogspot.co.uk/2012/04/audio-crystal-cmoy-freeform-headphone.html this one is potted in clear plastic.
 +
* [http://www.qrp.pops.net/ugly.asp "Ugly Construction"] (like deadbug... )
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[http://www.techlib.com/electronics/construction.html "Construction Ideas"] has nice photographs of the above circuit construction techniques.
 +
[[http://www.geofex.com/Article_Folders/protostyles/proto_styles.htm "Effects Building Techniques"] by R.G. Keen 1999 reviews, compares, and contrasts these techniques for circuit construction -- also a few more.
  
Commercial PCB fabrication. Vendors.
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* [[Stripboard]] (Veroboard): ([http://en.wikipedia.org/wiki/Stripboard Wikipedia:stripboard].)
?
 
  
== Construction techniques ==
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Most of these techniques are designed to use through-hole devices with pins on 0.1" centers -- and vice versa: most through-hole devices are designed to fit into stripboard or other prototyping board with holes on 0.1" centers.
  
"solderless breadboard" is the fastest construction technique ... but it is very fragile.
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So how do people prototype something with a surface mount device (SMD)?
 +
* Some people continue to use prototyping boards with 0.1" holes, with a bit of creativity, for some SMT devices ([http://www.flickr.com/photos/nshdot/6034580576/in/photostream/])([http://www.flickr.com/photos/nshdot/6034026371/in/photostream])([http://www.flickr.com/photos/nshdot/6034580678/])([http://www.flickr.com/photos/nshdot/6034045085/in/photostream])
 +
* Some people solder many SMT devices to tiny "generic" "surface-mount prototyping boards", then those tiny boards wired together into a complete system (perhaps also including through-hole parts on a stripboard or solderless breadboard). ([http://www.whitewing.co.uk/protoboard.html "Universal through-hole and SMD prototyping board"]), ([http://www.schmartboard.com/ Schmartboard] [http://tech.groups.yahoo.com/group/schmartboardsv/ Schmartboard forum]), ([http://www.capitaladvanced.com/products.htm "Surfboards"]). Alas, none of these are completely generic for most kinds of SMT parts the way that stripboard is completely generic for almost all kinds of through-hole parts.
 +
* Some people buy a [[demo board]] with the SMT part already soldered to it; then these small boards can be wired into a complete system (perhaps also including through-hole parts on a stripboard or solderless breadboard).
 +
* Sometimes people are forced to build a big custom PCB with precise footprints adapted to that SMD device. (This seems to be what manufacturers that make SMDs expect you to do).
  
Dead bug style. Manhattan style. Veroboard. Perfboard and point-to-point. Solderless protoboard.
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== PCB Design/Fabrication ==
 +
[[Printed Circuit Boards]]
  
traditional perfboards with holes on a 0.1" grid (2.54 mm grid) come in 3 styles:
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== Soldering Techniques ==
* just holes in insulator
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* [[Basic soldering]] -- How to use a soldering iron.
* little donuts of copper around each hole, usually plated-through (See [http://barello.net/Robots/minisumo/index.htm this robot controller] for an example)
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* Surface Mount
* solid sheets of copper, usually with a little donut gap around each hole.
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** [[Skillet reflow]]
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** [[Toaster oven reflow]]
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** [[Hot air soldering]]
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** [http://en.wikipedia.org/wiki/User:WillWare/Homebrew_surface-mount_construction A few different SMT assembly methods] that you can do at home on a cheap budget
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* [[Rework]] -- Techniques for fixing mistakes, or for adding new features to a board that ''almost'' does what you want.
 +
** [http://workmanship.nasa.gov/lib/insp/2%20books/links/sections/302_jumper%20wires.html official NASA recommendations for adding discrete wiring ("jumper wires") to PCBs]
  
The best one to use is ...
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(Have you seen this [http://hackaday.com/2007/06/04/cnc-solder-pastepick-n-place/ CNC solder paste/pick n place] ?)
 +
''Hackaday has lots of other similar articles: [http://hackaday.com/?s=solder+paste search hackaday for "solder paste"]''
  
With these perfboards, there's 2 ways to connect wires so they don't fall off:
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(Optional: ) After all the parts are completely soldered down, some people like to spray the board with some kind of conformal coating, or completely seal in the board with some kind of potting compound.
* wire wrap, or
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See [http://electronics.stackexchange.com/questions/5095/whats-the-best-way-to-protect-a-board-from-corrosion-in-a-hot-moist-environment "Electronics and Robotics: What's the best way to protect a board from corrosion in a hot/moist environment?"].
* solder.
 
  
== Soldering techniques ==
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== [[Hardware tool | Hardware Tools]] ==
 +
A directory of [[hardware tool]]s that you may find useful.
  
How to use a soldering iron. What is flux for?
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== [[Software tool | Software Tools]] ==
 +
A directory of [[software tool]]s that you may find useful.
  
Hot air soldering. Huh?
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== [[PC-Microcontroller Communications]] ==
 +
Discussion of the various methods to connect a microcontroller or embedded system to a PC...
  
Hobby replacements for commercial reflow: skillet soldering, toaster-oven soldering, soldering using an oil lamp or candle.
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== Embedded System Programming and Testing ==
* [http://sparkfun.com/tutorial/ReflowToaster/reflow-hotplate.htm the "Reflow Skillet" tutorial]
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To add to the confusion programming in embedded system can mean a person writing a program or a device called a programmer "burning" a program into a chip. This section is for the "burning" meaning of programming.
* [http://www.circuitcellar.com/library/print/0704/Lacoste_168/index.htm "Easy Reflow: Build an SMT Reflow Oven Controller"] by Robert Lacoste 2004-July
 
  
How to fix mistakes: solder braid, solder sucker.
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* Many systems use [[JTAG]] for programming and testing. (Such as [http://en.wikibooks.org/wiki/Atmel_AVR Atmel AVR embedded systems]]).
 +
* Other systems use some other kind of in-circuit programming.
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* Some people use [http://en.wikibooks.org/wiki/Embedded_Systems/Bootloaders_and_Bootsectors bootloaders] to make re-programming a little quicker.
  
How to deal with fine pitch SMT devices.
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-- not sure that this next one is not misplaced ? --
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''We're talking about "programming and testing" ? What else do you use to test op-amp circuits?''
  
How to deal with big, heatsucking components.
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* Many people use an [[oscilloscope]] ([[o'scope]]). See [[oscilloscope]] for a list of  Keith has made a list of low-cost o'scopesl [http://www.techtravels.org/amiga/amigablog/?p=167 "PC USB logic analyzers that cost under $1000."] for a list of low-cost logic analyzers.
  
 +
Humans writing a program almost always do it in a language.  Here is a section that discusses some of these languages: [[Programming Languages]]
  
== Other techniques ==
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== Driving Motors ==
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See [[Stepper Motor Tester]] and [[motor driver]].
  
How to get started with a multimeter
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== Enclosure ==
 +
* The Earth Signal should short to whole metal Case
 +
* Digital/Analog GND should separate to this Earth Signal, and should connect a Y-cap. to filter the noise between them.
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* Attention: do not place near between Earth Signal and Digital/Analog GND, otherwise some spark come out, and affect your whole system.
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* ''See [[enclosures]]''.
  
How to use an oscilloscope
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== Misc Tips Tricks ==
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[[Misc Tips Tricks]]
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== Further Reading ==
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* [http://airborn.com.au/method/ "Electronics Design" from Airborn] gives an overview of the complete process: specification, (schematic) circuit design, layout, prototypes, firmware, pilot run, production.
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* EDA electronic design automation software is a subset of CAD in general. Is there a wiki that discusses CAD in general? Until I find it, I'm going to post these tools here: "Google SketchUp is a powerful yet easy-to-learn 3D software tool" http://sketchup.google.com/ ; "Inkscape is the best tool for SVG standard vector graphics" http://wiki.inkscape.org/ ; Visual Wiki http://visualwiki.org/
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* [http://www.national.com/rap/Story/0,1562,18,00.html "What's All This Ground Noise Stuff, Anyhow?"] by Robert A. Pease
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* [http://www.elecdesign.com/Articles/ArticleID/6150/6150.html "What's All This Teflon Stuff, Anyhow?"] by Robert A. Pease -- explains a situation using lots of metal (instead of carefully insulating everything with lots of Teflon) causes less noise. Also mentions "why am I telling you all of these details? If I design a tester with greatly improved performance to help me test a really high-performance product, why should I tell all our competitors so that anybody in the world can test their products using the improved tester? Why should I give away all of these hard-earned secrets?" and gives some very good reasons.
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* [http://groups.google.to/group/sci.electronics.design/browse_thread/thread/889153f0e77b1718/fcaac532bb6d4b12?fwc=1 sci.electronics.design: EDN: Measuring Nanoamperes] discusses some ways to measure extremely small currents.
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* [http://www.millpcbs.com/ MillPCBs.com for techniques on using a small cnc machine to mill PCB's]
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* [http://groups.yahoo.com/group/Homebrew_PCBs yahoo.com/group/Homebrew_PCBs]
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* [http://www.electricstuff.co.uk/pcbs.html electricstuff.co.uk/pcbs]
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* [http://www.fullnet.com/~tomg/gooteepc.htm fullnet.com/~tomg/gooteepc]
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* Dave McGuire says "The notion that through-hole soldering is easier than soldering surface-mount devices is, and always has been, [http://archives.seul.org/geda/user/Aug-2004/msg00175.html a myth.]" (Now, about keeping all the look-alike passive parts straight... :) )
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* [http://www.instructables.com/id/Intro-into-SMD-Soldering/ Intro into SMD Soldering]
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* [http://PMinMO.com/ PMinMO.com is THE PLACE for DIY CNC driver information]
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* [http://uptownmaker.blogspot.com/2009/07/18-essential-skills-for-maker.html 18 Essential Skills for a Maker]
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== Environmental Issues ==
 +
See [[better for the environment]].
 +
 
 +
[[Category:Techniques]]

Latest revision as of 18:38, 11 November 2014

There are a wide variety of techniques used in electronics.

Circuit Design[edit]

Prototyping[edit]

Prototyping circuitboards:

"Construction Ideas" has nice photographs of the above circuit construction techniques. ["Effects Building Techniques" by R.G. Keen 1999 reviews, compares, and contrasts these techniques for circuit construction -- also a few more.

Most of these techniques are designed to use through-hole devices with pins on 0.1" centers -- and vice versa: most through-hole devices are designed to fit into stripboard or other prototyping board with holes on 0.1" centers.

So how do people prototype something with a surface mount device (SMD)?

  • Some people continue to use prototyping boards with 0.1" holes, with a bit of creativity, for some SMT devices ([1])([2])([3])([4])
  • Some people solder many SMT devices to tiny "generic" "surface-mount prototyping boards", then those tiny boards wired together into a complete system (perhaps also including through-hole parts on a stripboard or solderless breadboard). ("Universal through-hole and SMD prototyping board"), (Schmartboard Schmartboard forum), ("Surfboards"). Alas, none of these are completely generic for most kinds of SMT parts the way that stripboard is completely generic for almost all kinds of through-hole parts.
  • Some people buy a demo board with the SMT part already soldered to it; then these small boards can be wired into a complete system (perhaps also including through-hole parts on a stripboard or solderless breadboard).
  • Sometimes people are forced to build a big custom PCB with precise footprints adapted to that SMD device. (This seems to be what manufacturers that make SMDs expect you to do).

PCB Design/Fabrication[edit]

Printed Circuit Boards

Soldering Techniques[edit]

(Have you seen this CNC solder paste/pick n place ?) Hackaday has lots of other similar articles: search hackaday for "solder paste"

(Optional: ) After all the parts are completely soldered down, some people like to spray the board with some kind of conformal coating, or completely seal in the board with some kind of potting compound. See "Electronics and Robotics: What's the best way to protect a board from corrosion in a hot/moist environment?".

Hardware Tools[edit]

A directory of hardware tools that you may find useful.

Software Tools[edit]

A directory of software tools that you may find useful.

PC-Microcontroller Communications[edit]

Discussion of the various methods to connect a microcontroller or embedded system to a PC...

Embedded System Programming and Testing[edit]

To add to the confusion programming in embedded system can mean a person writing a program or a device called a programmer "burning" a program into a chip. This section is for the "burning" meaning of programming.

  • Many systems use JTAG for programming and testing. (Such as Atmel AVR embedded systems]).
  • Other systems use some other kind of in-circuit programming.
  • Some people use bootloaders to make re-programming a little quicker.

-- not sure that this next one is not misplaced ? -- We're talking about "programming and testing" ? What else do you use to test op-amp circuits?

Humans writing a program almost always do it in a language. Here is a section that discusses some of these languages: Programming Languages

Driving Motors[edit]

See Stepper Motor Tester and motor driver.

Enclosure[edit]

  • The Earth Signal should short to whole metal Case
  • Digital/Analog GND should separate to this Earth Signal, and should connect a Y-cap. to filter the noise between them.
  • Attention: do not place near between Earth Signal and Digital/Analog GND, otherwise some spark come out, and affect your whole system.
  • See enclosures.

Misc Tips Tricks[edit]

Misc Tips Tricks

Further Reading[edit]

Environmental Issues[edit]

See better for the environment.