MPPT Solar and Wind Power Boost Charge Controller

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This circuit is an analogue computer, when run without a microprocessor. As revolutions per minute voltage rises, current is allowed to rise proportionally. The variable loading math is P = I(V-offset) and (V-offset)/I = R (like a fixed resistor load) and I x constant = V. The op amp pegs I equal to V.

Here is a statement on the circuit diagram that explains the concept that the I and V input values are doing something to the output voltage to accomplish the above described load relationship. You understand that you can put more or less load on a generator. Here is how: [The IN voltage is raised by lowering the OUT volts. The IN current is raised by raising the OUT volts. Thus the OP AMP feeds an influence on FB which is confusing until you grasp this. The FB pin only needs +-50mV to move the output radically.] The input current and input volts you notice go in opposite directions. So you can move them around until they are equal, thus doubling current and doubling voltage is four times the power; 2 squared=4x power, 3 squared = 9x power, 4 squared = 16x power. If I and V are not made equal then power is indeterminate, unknown, not a squared relation.

Squared is suitable for solar. Apparently, wind is a cubed relation of wind speed to power energy from that wind, not squared, like this analogue calculation yields; eg. 2I x 2V = 4xPower. So, it will likely need the microprocessor for optimizing wind MPPT, but without a microprocessor will be interesting to see the results by experiment, not theory.

Overall, it will be better than feeding my very high voltage battery, directly because my wind generator rarely gets above threshold volts, which is 48v to 59v, depending on how full. In other words, it needs a boost converter. It is doing integration calculus math, via the op amp. I added a pin header for optional microprocessor control, which I have not tested, yet. (Edit: Apr 2016: I have not looked at this for three years, and I am impressed with the elegance of my idea. It is handling hugely variable input voltage and unrelated variable output voltage, with a simple analogue circuit, like was typical of a circuit 40 years ago, before microprocessors became inexpensive.)

In summary, this circuit matches a low voltage solar or wind turbine input to a higher voltage battery. An analogue circuit will measure incoming current and voltage inputs to set the maximum power point tracking (MPPT) and boost the output voltage up to charge a higher, or equal voltage, battery. Input voltage range: 9v through 60v. Output battery voltages: 9v through 60v. MPPT will work only if the battery is higher than the input source. Otherwise, the circuit will act like a direct connection, source to output. It is based on the LTC3703 boost converter IC.

First successful power up testing of the board:

I will release the board layout diagram, which is critical to success. I burned up a lot of parts with spikes, before succeeding. I have to get the new KiCAD to read my old KiCAD files.

It is 9v through 60v MPPT boost to a 48v nominal lead-acid battery. It needs more testing after I attach a wind turbine. Otherwise, it seems to work, so far. How much power can it handle? I am not sure yet. I think 200 watts minimum and more with copper wire, instead of just the board traces.

Mppt schematic asof Jul22 2012.png

Page 1: Input from 3 Phase and powering ICs.

MPPT page1 input from 3phase.png

Temporary list (I'll source them from with their part numbers later) Parts 1-33.png Parts 34-67.png Parts 68-100.png

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